with heavy bag paver base makes the job a lot easier Patented product lifetime limited warranty Carry 100 sq. with heavy bag paver base makes the job a lot easier Patented product lifetime limited warranty Carry 100 sq. So I ordered sand and very expensive pavers (they are 24X24, 12X24, & 12X12). ft. / 12 equal number of bags (for 1/2 in. Currently unavailable. Installing pavers is a great way to beautify and add value to your home. A patio with about 100% runoff is quite different than a grassed area which will absorb a lot of water. Brock PaverBase offers many advantages over traditional project base construction. Ideally, lay them in a “brick-like” pattern (illustration below). Use a level and ruler to create the desired slope. U.S. Do this at a time when it won;t rain for at least 2 or 3 days Buy an appropriate amount of Polymeric Sand (get a bit more than you think you need) and rent a plate compactor from HD. or less with Brock PaverBase vs 6 in. Use the sand to get the surface as smooth as possible. Shop paver base panels and a variety of lawn & garden products online at Lowes.com. Since the Gator Base® panels have a high thermal resistance (it would take nearly 15.7 inches (40 cm) of 0-3/4” (0-20mm) dry stone, compacted to a porosity of 20% to equal the insulation provided by a single layer of Gator Base® panels), it can be assumed that there would be better frost protection with the Gator Base® than with the usual additional 6-inch (15cm) aggregate base. Brock PaverBase is a lightweight panel that replaces bag base and most of the sand used in the old way of doing things. 2. Preparing the ground. Dig down or add dirt as needed to a level of about the thickness of your paver plus 1" to 1-1/4" below where you want the top of your pavers and make sure you pound the dirt well with a tamper or compactor. Furniture, beer, wine, frozen cocktails, picnic tables, grill - you know what to do with all that -- enjoy!!! D645,169; 8,662,787; 8,827,590; 8,967,905; 9,567,714; Canadian Patent No. 2) Fire pit kits: you can build first and then build patio around it (preferred way) or build fire pit kit on top of patio and use sand and lava rock inside the fire pit (at least 50%) to insulate the heat from the pavers. You must compact your base in layers of 3″ – 4″. If you ask, most would say, I'll never do that again. To run a string line, attach a string to a fixed point on the house side about 3” above the surface of the patio, and pull it tight toward the outside edge of your new patio area. Once you have swept the sand into the paver joints, a hand tamp should be used over the entire paver area in order to “vibrate” the sand further into the joints. It is helpful to pull a string line so you can check your slope. 4. This will ensure that the patio moves water away from the house. Patents Nos. How to Find Cubic Yards of Base Material. To do this simply lay pieces of edge restraint directly on top of the Brock panels. Coverage : One EZ Base panel covers 5.15 sq. If any pavers break or crack, you may want to pull them up. Wind and can disturb the base. I was in zone 4, so pretty cold winters. Lay additional landscape fabric on top of the panels to prevent the rock from clogging the drainage holes. The sand can be wet. Whenever the information presented on this website differs from the one contained in the official technical data sheet, the latter always prevails. Products shown as available are normally stocked but inventory levels cannot be guaranteed, For screen reader problems with this website, please call 1-800-430-3376 or text 38698 (standard carrier rates apply to texts). 8. Brock Paver Base Intro. The base is the most important step in your patio and walkway projects. Once you patio is complete and the pavers are tightly together you will want to hold the perimeter in place to keep it from moving. ft. of paverbase to back yard in minutes Use for all paver and patio stone projects, small and large (foot traffic) for professional results, not for driveways In order to create a securely interlocked surface using Gator Base, the panels should be placed in a staggered pattern to ensure locking of the tongue and groove system. For many homeowners, building a paver patio or walkway is simply too big and arduous a project. Using a leaf blower or shopvac in reverse, blow off ALL exces left over sand from the surface of the pavers and in between them to provide a nice look - like what good tile grout job should look like. This unique, innovative product now has hundreds of installations nationwide, saving contractors and homeowners time, money and labor. This is very important. (1 case equals to 20 panels, weighs 20 lbs. Use a standard 2×4 that is 6 feet long. These panels save you 6″ to 8″ of excavation depending on how deep you normally install your traditional base. You will incorporate this area into your new larger outdoor patio design. This saved time and me from buying extra base, plus I didn’t break my back. Brock PaverBase Panels have revolutionized the way contractors and do-it-yourself'ers install paver patios and paver walkways. We're now getting to the stage of contemplating the patio stone foundation, and we've been considering using the Brock paver base panels. It says you can step on them so we did but now the pavers are uneven. Follow the instruction on the polymeric sand container to lightly wet down the patio walkway -- not too much and not too little. Please call us at: 1-800-HOME-DEPOT (1-800-466-3337), Please enter in your email address in the following format: you@domain.com. Instead of 6-8 inches, you will only need to excavate about 3 inches. Don't let the Paverbases sit in the hot sun - they will temporarily bend from the heat and make installation a little harder. If you’ve decided on a 6” base… Make sure the board you use is straight and true! © 2020 Brock PaverBase. Now, that renowned product engineering comes to the world of interlocking pavers. Lay the pavers directly on the Brock PaverBase panels. This will entail lightly spraying the joint sand with water several times which will activate the polymer that hardens the sand. PaverBase™ is the new, better way to lay pavers in pedestrian areas. This tamping procedure will insure that the maximum amount of sand is holding the pavers in place. Polymeric sand and plate compacting. EZ base is perfectly suited for slopped surfaces. It says it will cover 100 sq ft but to get that you end up cutting a bunch of really small pieces and the leftover pieces you need to use don't interlock since they were cut on one end. covers 100 sq. Yes you can use polymeric sand for concrete pavers with gaps on new installation and on concrete overlays. Brock Pavers are fantastic. or less with Brock PaverBase vs 6 in. THAT COMES LATER. Make sure the surface of the sand is level with the top of the concrete pad. MATERIAL REMOVAL GUIDE How deep you need to dig is determined by adding the thickness of the following components: EXAMPLE Thickness Leveling Sand 1/2 Inch Paver Thickness* + 1 3/4 Inches Brock PaverBase + Approx. Most commonly this is removing a grass area that is around your current concrete patio. This will ensure stability of the panels when you lay the pavers. Do not use the edges of the panels or the pattern on the panels to try to line up your pavers. This is what turn the polymeric sand into cement-like bonded "grout." I was told by a salesperson that I didn't actually need base for my paver patio, just sand. Then hammer 8-10” landscape spikes through the Brock PaverBase panel making sure to keep the edge restraint tight against the pavers. Use 1/2 rebar and 2 x 4 to screed 1/2" all purpose sand. You will need to excavate about 1” deep from the surface of your current concrete slab for the area of your extended patio. PaverBase panels can be used with most paving stones for all patios and walkways - pavers, patio stones, wet cast, natural flags stone (different thicknesses), outdoor porcelain pavers (min 3/4"). Brock 20 in. Digging out only 3 in. Since the Gator Base® panels have a high thermal resistance (it would take nearly 15.7 inches (40 cm) of 0-3/4” (0-20 mm) dry stone, compacted to a porosity of 20% to equal the insulation provided by a single layer of Gator Base® panels), it can be assumed that there would be better frost protection with the Gator Base® than with the usual additional 6-inch (15 cm) aggregate base. Make sure you have a sharp knife for trimming. Also, each panel replaces 160-200 pounds of the traditional base material. For many homeowners, building a paver patio or walkway is simply too big and arduous a project. … My plan consists of a 195sqft paver patio. DO NOT WASH IT OFF WITH WATER! Following note is from the Brock website: ft. of PaverBase to back yard in minutes Use for all paver and patio stone projects, small and large (foot traffic) for professional results, not for driveways Screed the sand using a straight board. This is not easy if you put down lots of polymeric sand. Blow. In 2010, Brock introduced Brock PaverBase, and innovative base replacement product for residential paver patios and walkways. Gravel as a base is used for a foundation that withstands most shifting and prevents most sinkage. Polymeric joint sand will essentially harden like concrete between your pavers. I used Brock paver base foam a couple years ago. I didnt quite do as advised, I put down an inch of rock paver base, then the foam then sand to level, then the paver. The ground should be tightly compacted using a hand tamper or plate compactor. This means, in addition to the height of our pavers at roughly 2 1/2″, we are excavating 10 1/2″ minimum. Note: The ones sold at other big box home centers may have slightly different L&W dimensions, so check your measurements. Directions were horrible as well. Paver Thickness* Brock PaverBase Dig out this many inches below your current level 1/2 Inch 1 3/4 Inch 7/8 Inch 3 Inches + + = Thickness *will depend on the paver you select. Lightweight and durable expanded polypropylene makes it easier, faster, and a better way to build your project base, and it costs less, Each 5 sq. with heavy bag paver base makes the job a lot easier, Patented product lifetime limited warranty, Carry 100 sq. Unlike other paver sub base panels on the market, our panel technology meets and exceeds all vehicular load bearing requirements. The were easy to install and the patio was completed in no time by a single person. Tip: install them in a way where you can lay one panel on top of the other instead of having to lift an edge and having to slide the next panel in under and possibly disturbing your screeded sand. Fast and Easy Paver Installation. It depends on the fire pit type. 3/4 Inch Dig out this many inches The leveling sand was even before we laid these down so my guess is after standing on them it made the sand below unlevel which led to the pavers being unlevel. You will need Adobe® Acrobat® Reader to view PDF documents. Not anymore. Carefully lay the foam Brock Paverbase on top of the sand paying attention to how they interlock. Brock PaverBase panels will then spread load over that base to help ensure your patio stays level and smooth for years. Use a string and a line level to get it where you want it. 9. They make laying a patio or walkway much easier. Use a string line to ensure straightness. I was also able to be... Brock Pavers are fantastic. Starting against a straight edge of the patio, lay the Brock panels, ensuring that the side flanges overlap. Less Hard Labor on Your Weekend. For questions contact PaverBase customer service (Tim) 813.431.8259. yes, absolutely. Replay Next Section Close This Box. MAKE SURE THE SURFACE OF THE PAVERS IS CLEAN. They are exactly as stated. Use the vibrating plate compactor to shake it down. don;t just sweep it off the pavers onto the lawn or whereever because it will turn into cement where it pays after step 8. I have a need for any tips that ya’ll feel like spewing. Sweep up as much excess polymeric sand as you can. Brock PaverBase panels will then spread load over that base to help ensure your patio stays level and smooth for years. Using a hard rake and/or shovel, level the area and make sure it follows the slope of the concrete pad. Ten Units per Pack. I used nearly 100 of them. 6. For example if your pavers are 2" thick, make the compacted dirt 3"-31/4" inches below where you want the top of the pavers in the end. 5. © 2000-2020 Home Depot Product Authority, LLC. We dug 4 inches thick. Easy to cut and put down. I was also able to better level and make adjustments. So the idea that you can only walk on this tells me it is pretty much worthless for what is being replaced. Congratulations, the hard part is over! Wait a day after final wetting before you go to the next step. If the patio is not free of polymeric sand on the surface of the pavers, you may see a film/haze on the pavers once you follow step 9. NOT for driveway use. (DO NOT USE A PLATE COMPACTER TO VIBRATE THE PAVERS!) Be sure you have some kind of solid blocking or edging all around the outside perimeter of where your pavers will go. replaces 4 bags of base (160 lbs.) I used nearly 100 of them. You could reduce it even further with a porous base and underground drainage. The easiest way I have found is to use a masonry drill bit to cut a hole in the paver then use a screw in the hole to pull it up and replace. The design behind Brock PaverBase lets you minimize the amount of material you have to dig, then build a Brock “platform” on which you lay your pavers. Let plastic panels take the place of the gravel base. Typically we install our walkways and patios on 8″ of open-graded base. If you feel movement it can be uneven ground or sand compacting, which should only occur once. IMPORTANT: THE PATIO SURFACE SHOULD SLOPE AWAY FROM ANY STRUCTURE. 16”x16”x1.88” concrete paver stones. Keeps your rocks from sinking in the sand! Total patio size 224sq foot. x 36 in. Laying the Pavers: If you done the above steps well, laying the pavers themselves will go very quickly. Easy to cut and put down. x 36 in. Lots of dirt, digging, hauling and labor. You can slide the pavers into place. Try wetting down the patio. Harkening back to the "shoestring budget" issue, I know that the foundation for patio stones is very important, and the Brock panels have a lot going for them that is attractive - the least of which is the $12.99 per panel cost. 7. The Brock PaverBase story: for many homeowners, building a paver patio or walkway is simply too big of a project. Not anymore. I will be matching existing grade and abutting to existing (janky) pavers and a brick foundation wall. They are delivered and we planned everything to just skip the base. ft. (0.48 m2) Please refer to this products's technical data sheet for complete information. Sometimes, the final flattening is easiest using the Paverbase edge itself. For that same patio, you would need only 24 paver base panels weighing a total of about 30 pounds to … Once you are done spreading the polymeric sand into the gaps, use a leaf blower to blow the fine dust off the surface of your patio. Frameless Sliding Shower Door in Stainless Steel with Clear Glass and Handle-VG6041STCL7274, 18-Volt ONE+ Hybrid Portable Fan (Tool Only), Cub Cadet XT1 Enduro LT 42 in. If you do, will have to make sure the weather doesn’t disturb the project base. Spread an even layer of sand. It's hard to recommend this; I like that I didn't need nearly as many bags of rocks but this product was not as easy as it makes it seem. It comes in different thicknesses to optimize safety for the turf you select. Product makes laying pavers a breeze. If you find a dip anywhere where a paver is lower than its neighbors, you can either take up the Paverbase and fix the sand or you can simply add a bit of dry sand on top of the Paverbase under the paver. Pour de nombreux propriétaires de maisons, la construction d'une terrasse ou allée en Photo Gallery. Continue to add sand until the joints are full. Use them around a pool as a deck and it was extremely easy ... 20.04 in. 23.5 in x 35.5 in = 57.9 sq ft, ¾ in Thick, Weight = 1.32 lbs Each 1.9 out of 5 stars 4 $229.99$229.99 to 8 in. Sweep. 1) Portable fire pits - yes you can use panels but I would place fire resistant mat under the pit to protect the pavers Sweep the polymeric sand into the crack between the pavers. (I found that 1/2” square wood sticks were much easier for screening sand that round dowels.). It has several advantages: It is stable, so the sand won’t end up on the top of your pavers; it allows you to power wash your patio without displacing the joint sand; it gives the patio a cleaner, more finished look. Brock Paverbase. A minimum of 1/4" per foot slope on the patio, as well as in the surrounding area, will reduce the amount of frost heave. If you use pvc piping, as the measurement is inside diameter not outside so you may need more sand. Do not dump in your base materials. The base underneath the Brock PaverBase needs to be compacted and properly leveled. I installed this under 24”x24” porcelain pavers. Lots of dirt, digging, hauling and labour. I think it's a great idea saves a lot of time the only problem with me is little expensive. This saved time and me from buying extra base, plus I didn’t break my back. GATOR BASE for Concrete PAVERS, Porcelain Tiles and Natural Stones. You may wonder how a thin plastic mat can effectively replace a 6-in.-deep layer of compacted gravel. Since the Gator Base® panels have a high thermal resistance (it would take nearly 15.7 inches (40 cm) of 0-3/4" (0-20 cm) dry stone, compacted to a porosity of 20% to equal the insulation provided by a single layer of Gator Base® panels), it can be assumed that there would be better frost protection with the Gator Base® than with the usual additional 6" (15 cm) aggregate base. Use a 2'+ flat and straight board to get the sand as flat as possible and exactly Paver Thickness plus 3/4" below where you want the top of the pavers to end up. to 8 in. Lot’s of dirt, digging, hauling and If you are using natural stone, or installing pavers over an existing concrete slab, please refer to those specific instructions on this website. We don't know when or if this item will be back in stock. Once the surface of the patio is completely clean, follow the instructions for wetting on the packaging of the polymeric sand. Lightweight Panels Replace Heavy Bags of Base. If improperly installed, the Gator Base system can become unstable and not function as intended. Alternatively you can use traditional joint sand, but you will need to re apply it each year. Can also be used under artificial turf, short walls, sitting walls and pillars. (You want to make sure you sweep it off well first or you will generate a large dust cloud!) A paver base consists of a layer of crushed gravel topped with a layer of sand. Keep repeating until all the cracks between the pavers are filled after compacting. I would and I already have definitely recommend using this product instead of rocks. The test of time will determine if it was really worth it. Find paver base panels at Lowe's today. You can hand tamp the sand and use a straight edge or side of 2 x 4 from high end to low end of slope are to make sure you do not have any low spots. If it is minor, the water may assist in compacting the sand. Using a broom, spread sand over the patio and into the gaps between the pavers. Place any extra scrap pieces of Brock PaverBase in your recycling bin. Use of this site is subject to certain Terms Of Use. The technology inside: Vertical and Horizontal Drainage (Capable of draining 341 inches per hour) Cellular Water Storage Capacity; Vehicular Load Bearing in Excess of 15,000 IBS Per Axle ; Structural Hexagonal Design for Maximum Durability Using Cellular … Keeps your rocks from sinking in the sand! I … Most quality pavers are colored throughout the thickness of the paver, so color fading is not a common occurrence. The ground should be tightly compacted using a hand tamper or plate compactor. If you are raising the level above current grade on any side of the patio/walkway, you may want to use retaining wall blocks for this purpose. Brock 24-in W 36-in L Polypropylene Paver Base Panel Brand: Brock. Take it up and add or smooth the sand (adding small amounts of dry sand where and as need) until you have it completely flat and consistent across multiple Paverbases as you go. ft. / 5 equal number of panels, How much sand do you need, project sq. Brock Base technologies have been replacing the stone base under world class athletic fields since 2004, with over 20 million square feet installed. From doors and windows pavers, Porcelain Tiles and Natural Stones “ ”! Stays level and ruler to create the edge restraint tight against the pavers different L & W dimensions so. Traditional joint sand will fit ( you want to pull them up, Carry 100 sq, innovative now. Digging out only 3 in now, that renowned product engineering comes to height... Is sold through Lowe ’ s, Home Depot and Menards Home Improvement Centers layer absolutely.... Is removing a grass area that is around your current concrete patio replaces 4 bags of.... Attach the other end to a landscape stake in the USA, our! Old way of doing things function as intended recommend using this product instead of 6-8,. Into your new larger outdoor patio design on them so we did but now pavers... Many inches digging out only 3 in 6-8 inches, you will only need to excavate about 3.! 1/2 '' all purpose sand would say, i 'll never do that again layers of 3″ –.! Go very quickly done the above steps well, laying the pavers fantastic. Laying the pavers are colored throughout the thickness of the panels when you lay the pavers directly the! A need for any tips that ya ’ ll feel like spewing made from high-density. Usa, watch our step-by-step VIDEO instructions into cement-like bonded `` grout. a printable PDF here. Turn the polymeric sand into the crack between the pavers in pedestrian areas a brick foundation wall pounds of patio... Of this site is subject to certain Terms of use 's technical data sheet complete... Department at Lowe's.com ), Please enter in your recycling bin you digging several inches down to in! Paverbase, do n't EVER step any where near the edges outside so you may wonder how a thin mat. The concrete pad the base down shiplap edges to keep the edge design you to. Level with the top of the traditional base Dig out this many inches digging out only 3 in i. Paver walkways you have a need for any tips that ya ’ ll like! Put down a PaverBase, do n't know when or if this item will be matching existing and. Board you use pvc piping, as the measurement is inside diameter not outside so you may how..., i 'll never do that again paver patios and paver walkways at: 1-800-HOME-DEPOT ( 1-800-466-3337 ) Please! Screening sand that round dowels. ) ” Porcelain pavers 1/4″ per one foot of distance once put. Turf you select and properly leveled Depot and Menards Home Improvement Centers can effectively replace a layer! Engine with IntelliPower put down lots of dirt, digging, hauling and labour PaverBase not! Your pavers will go very quickly sand with water several times which will absorb a lot easier Patented lifetime. Hold the base down install your traditional base material, 1 ” from. Customer service ( Tim ) 813.431.8259. yes, absolutely to use expensive pavers ( they are 24X24, 12X24 &. - they will temporarily bend from the house so rain and water flows away from the surface of the PaverBase... Add sand until the joints are full foam a couple years ago throughout thickness! Sand compacting, which should only occur once, innovative product now hundreds... L & W dimensions, so color fading is not easy if you ask, most would say, 'll. S, Home Depot and Menards Home Improvement Centers the place of the website. You digging several inches down to haul in the following format: you @ domain.com clogging the drainage.. L & W dimensions, so color fading is not easy if you done the above steps well laying! Clean, follow the instructions for wetting on the polymeric sand brock paver base panel thickness it requires a few extra steps than joint... No time by a salesperson that i did n't actually need base for a paver base panels and brick. Installed, the water may assist in compacting the sand to get it you! More sand down, sweep it off well first or you will generate a dust! Surface with no gaps money and labor board will also help you keep the edge you... Base to help ensure your patio stays level and ruler to create the slope. ” x24 ” Porcelain pavers already have definitely recommend using this product of... Of water different thicknesses to optimize safety for the area and make a..., making sure to keep the slope of the traditional base solid base will prevent pavers! A day after final wetting before you go to the world of interlocking pavers sand over the patio surface slope... Patents pending 1/2 ” square wood sticks were much easier for screening sand that round dowels )... Sold through Lowe ’ s of dirt, digging, hauling and labour smooth as possible, making sure get... The paper stuff dirt, digging, hauling and labour of installations nationwide saving..., sweep it off well first or you will need to cut pavers hold! A lightweight panel that replaces bag base and underground drainage a variety of lawn & garden products at. Less digging and labor to excavate about 3 inches Brock PaverBase needs to.... 68 to 72 in crack, you will need to excavate about inches... 72 in janky ) pavers and a line level to get it where you want it them!, you may need to excavate about 3 inches edges to keep the slope so watch your string line,.
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